Preface
. -- Acknowledgment
. -- Author Biography
. -- Part I Fundamentals Of Metallurgy
. -- Chapter 1 Introduction
. -- Metallurgy, Materials, And Engineer
. -- Engineering Materials
. -- Classification Of Materials
. -- Metals/Alloys
. -- Ceramics/Glasses
. -- Polymers/Plastics
. -- Composites
. -- Metallurgy-Classification And The Manufacturing Processes
. -- Classification Of Metallurgy
. -- Extractive Metallurgy
. -- Physical Metallurgy
. -- Mechanical Metallurgy
. -- Manufacturing Processes In Metallurgy
. -- Questions
. -- References
. -- Chapter 2 Crystalline Structure Of Metals
. -- Amorphous And Crystalline Materials
. -- Amorphous Solids
. -- Crystalline Solids
. -- Crystal Systems-Structures And Properties
. -- Unit Cell, Crystal Lattice, And Crystal Systems
. -- The Simple Cubic Crystal Structure
. -- Crystal-Structure Properties
. -- Crystal Structures In Metals
. -- Body-Centered Cubic (Bcc) Structure
. -- Face Centered Cubic (Fcc) Structure
. -- Hexagonal Close-Packed (Hcp) Crystal Structure
. -- Computing Theoretical Density Of a Metal
. -- Miller Indices
. -- Crystallographic Directions
. -- Procedure To Find Miller Indices For a Crystallographic Direction
. -- Industrial Applications Of Crystallographic Directions
. -- Crystallographic Planes
. -- Procedure To Find Miller Indices For a Crystallographic Plane
. -- Industrial Applications Of Crystallographic Planes
. -- Linear And Planar Atomic Densities
. -- X-Ray Diffraction-Bragg's Law
. -- Indexing a Diffraction Pattern For Cubic Crystals
. -- Crystallites-Scherrer's Formula
. -- Calculations-Examples Of Crystalline Structures Of Solids
. -- Questions And Problems
. -- References
. -- Chapter 3 Crystal Imperfections And Deformation
. -- Real Crystals And Crystal Defects
. -- Point Defects And Alloy Formation
. -- What Is a Point Defect?
. -- Vacancy
. -- Interstitial And Substitutional Point Defects
. -- Solid-Solution Alloys
. -- Alloy Formation---Hume-Rothery Rules
. -- Dislocations
. -- What Is a Dislocation?
. -- Edge Dislocation And Screw Dislocation
. -- Dislocation Movement---Deformation By Slip
. -- Slip Systems
. -- Deformation In Single Crystals---Schmid's Law
. -- Plastic Deformation---Cold Working/Rolling
. -- Calculations---Examples On Crystal Imperfections And Deformation
. -- Questions And Problems
. -- References
. -- Chapter 4 Diffusion And Applications
. -- Introduction To Diffusion And Its Applications
. -- What Is Diffusion?
. -- Industrial Applications Of Diffusion
. -- Factors Affecting Rate Of Diffusion
. -- Mechanisms And Types Of Diffusion
. -- Diffusion Mechanisms
. -- Types Of Diffusion
. -- Steady-State Diffusion-Fick's First Law
. -- Non-Steady State Diffusion-Fick's Second Law
. -- Applications Of Fick's Second Law Of Diffusion
. -- Thermally Activated Diffusion-Arrhenius Law
. -- Calculations-Examples On Diffusion And Its Applications
. -- Questions And Problems
. -- References
. -- Part Ii Physical Metallurgy-Microstructural Developments
. -- Chapter 5 Metallography And Material Characterization
. -- Evolution Of Grained Microstructure
. -- Metallography-Metallographic Examination Of Microstructure
. -- Metallography And Its Importance
. -- Metallographic Specimen Preparation
. -- Microscopy
. -- Optical Microscopy (Om)
. -- The Om Equipment
. -- Imaging In Optical Microscopy
. -- Resolution Of An Optical Microscope
. -- Electron Microscopy
. -- Scanning Electron Microscopy
. -- Transmission Electron Microscopy
. -- Material Analysis And Specification Of Composition Of An Alloy
. -- Material Analysis/Characterization Tools
. -- Specification Of Composition In Atom Percent
. -- Specification Of Average Density Of An Alloy
. -- Quantitative Metallography-Grain Size Measurement
. -- Manual Quantitative Metallography
. -- The Chart Method Of Manual Quantitative Metallography
. -- The Counting Method Of Manual Quantitative Metallography
. -- Computer-Aided Quantitative Metallography---Computerized Image Analysis
. -- Calculations---Examples On Metallography And Materials Characterization
. -- Questions And Problems
. -- References
. -- Chapter 6 Phase Diagrams
. -- The Basis Of Phase Diagrams
. -- Gibbs's Phase Rule
. -- What Is a Phase Diagram?
. -- Phase Transformation Reactions And Classification Of Phase Diagrams
. -- Phase Transformation Reactions
. -- Classification Of Phase Diagrams
. -- Unary Phase Diagrams
. -- Binary Phase Diagrams
. -- Basics Of Binary Phase Diagrams
. -- Isomorphous Binary Phase Diagrams
. -- Mathematical Models For Binary Systems
. -- Binary Phase Diagrams Involving Eutectic Reactions
. -- Eutectic Binary Phase Diagrams With Complete Insolubility In Solid State
. -- Eutectic Binary Phase Diagrams With Partial Solid Solubility
. -- Binary Phase Diagrams Involving Peritectic/Eutectoid Reactions
. -- Binary Complex Phase Diagrams
. -- Ternary Phase Diagrams
. -- Calculations---Examples In Phase Diagrams
. -- Questions And Problems
. -- References
. -- Chapter 7 Phase Transformations And Kinetics
. -- Phase Transformation And Its Types
. -- The Kinetics Of Phase Transformations
. -- The Two Stages Of Phase Transformation-Nucleation And Growth
. -- Nucleation
. -- Nucleation And Its Types
. -- Homogeneous Nucleation
. -- Heterogeneous Nucleation
. -- Growth And Kinetics
. -- Kinetics Of Solid-State Phase Transformation
. -- Microstructural Changes In Fe-C Alloys---Eutectoid Reaction In Steel
. -- S-Shape Curves For Eutectoid Reaction
. -- Pearlite: a Quantitative Analysis
. -- Time-Temperature-Transformation (Ttt) Diagram
. -- Bainite And Martensite
. -- Continuous Cooling Transformation (Cct) Diagrams
. -- Calculations---Examples On Phase Transformations And Kinetics
. -- Questions And Problems
. -- Reference
. -- Part Iii Engineering/Mechanical Metallurgy And Design
. -- Chapter 8 Mechanical Properties Of Metals
. -- Material Processing And Mechanical Properties
. -- Stress And Strain
. -- Tensile Testing And Tensile Properties
. -- Tensile Testing
. -- Tensile Mechanical Properties
. -- Elastic Properties: Young's Modulus, Poisson's Ratio, And Resilience
. -- Hardness
. -- Hardness And Its Testing
. -- Brinell Hardness Test
. -- Rockwell Hardness Test
. -- Vickers Hardness Test
. -- Knoop Hardness Test
. -- Microhardness Test
. -- Hardness Conversion
. -- Impact Toughness-Impact Energy
. -- Fatigue And Creep Properties
. -- Calculations-Examples On Mechanical Properties Of Metals
. -- Questions And Problems
. -- References
. -- Chapter 9 Strengthening Mechanisms In Metals
. -- Dislocation Movement And Strengthening Mechanisms
. -- Solid-Solution Strengthening
. -- Grain-Boundary Strengthening-Hall-Petch Relationship
. -- Strain Hardening
. -- Precipitation Strengthening
. -- Dispersion Strengthening-Mechanical Alloying
. -- Calculations-Examples On Strengthening Mechanisms In Metals
. -- Questions And Problems
. -- References
. -- Chapter 10 Failure And Design
. -- Metallurgical Failures-Classification And Disasters
. -- Fracture And Failure-Historical Disasters
. -- Classification Of Metallurgical Failures
. -- Ductile And Brittle Fractures
. -- Ductile-Brittle Transition Failure
. -- Griffith's Crack Theory
. -- Stress Concentration Factor
. -- Safety And Design
. -- The Factor Of Safety In Design
. -- Fracture Mechanics-A Design Approach
. -- K, Kc, And The Plain Strain Fracture Toughness (Kic)
. -- Design Philosophy Of Fracture Mechanics
. -- Fatigue Failure
. -- What Is Fatigue?
. -- Stress Cycles
. -- Fatigue Testing-Fatigue Strength And Fatigue Life
. -- The Modified Goodman Law
. -- Avoiding Fatigue Failure In Component Design
. -- Creep Failure
. -- What Is Creep?
. -- Creep Test And Creep Curve
. -- Effects Of Stress And Temperature On Creep Rate
. -- Larson-Miller (Lm) Parameter
. -- Calculations-Examples On Failure And Design
. -- Questions And Problems
. -- References
. -- Chapter 11 Corrosion And Protection
. -- Corrosion And Society
. -- Electrochemistry Of Corrosion
. -- Oxidation-Reduction (Redox) Reactions
. -- Electrochemical Corrosion And Galvanic Cell
. -- Standard Electrode Potential (Eo)
. -- Galvanic Corrosion And Galvanic Series
. -- Galvanic Corrosion And Corrosion Potential
. -- Galvanic Series
. -- Rate Of Corrosion
. -- Rate Of Uniform Corrosion
. -- Oxidation Kinetics
. -- Forms Of Corrosion
. -- The Classification Chart Of Corrosion
. -- Uniform Corrosion And Galvanic Corrosion
. -- Localized Corrosion
. -- Metallurgically Influenced Corrosion
. -- Intergranular Corrosion
. -- De-Alloying Corrosion
. -- Mechanically Assisted Corrosion
. -- Erosion Corrosion
. -- Fretting Corrosion
. -- Corrosion Fatigue
. -- Environmentally Assisted Corrosion
. -- Stress-Corrosion Cracking
. -- Hydrogen Embrittlement (He)
. -- Liquid Metal Embrittlement
. -- Protection Against Corrosion
. -- Approaches In Protection Against Corrosion
. -- Design Of Metal-Assembly
. -- Cathodic Protection
. -- Surface Engineering By Coating
. -- Coating And Types Of Coating Processes
. -- Coating By Electroplating
. -- Corrosion Inhibitors
. -- Material Selection
. -- Heat Treatment/Composition Control
. -- Calculations-Examples On Corrosion And Protection
. -- Questions And Problems
. -- References
. -- Chapter 12 Ferrous Alloys
. -- Ferrous Alloys-Classification And Designation
. -- Plain Carbon Steels
. -- Classification And Applications
. -- Microstructures Of Carbon Steels
. -- The Effects Of Carbon And Other Elements On The Mechanical Properties Of Steel
. -- Alloy Steels
. -- Definition, Aisi Designations, And Applications
. -- Effects Of Alloying Element On Steel
. -- Classification Of Alloy Steels
. -- High-Strength Low-Alloy (Hsla) Steels
. -- Tool And Die Steels
. -- Hadfield Manganese Steels
. -- Maraging Steels
. -- Stainless Steels
. -- High-Silicon Electrical Steels
. -- Trip Steels
. -- Mathematical Models For Alloy Steelmaking (Secondary Steelmaking)
. -- Effects Of Different Processes On The Steel-Holding Ladle Temperature
. -- Mathematical Models For Liquidus Temperature For Alloy Steels
. -- Mathematical Models For Additions To Achieve The Aim Composition
. -- Cast Irons
. -- Metallurgical Characteristics And Applications
. -- Types Of Cast Irons
. -- White Cast Iron
. -- Gray Cast Iron
. -- Ductile Or Nodular Cast Iron
. -- Malleable Cast Iron
. -- Alloyed Cast Iron
. -- Austempered Ductile Iron
. -- Calculations-Worked Examples On Ferrous Alloys
. -- Questions And Problems
. -- References
. -- Chapter 13 Nonferrous Alloys
. -- Nonferrous Alloys
. -- Aluminum Alloys
. -- Properties And Applications
. -- Designations And Applications
. -- Aluminum-Silicon Casting Alloys
. -- Aluminum-Copper Alloys And Aerospace Applications
. -- Copper Alloys
. -- The Applications Of Copper Alloys
. -- Copper-Zinc Alloys
. -- Copper-Tin Alloys
. -- Nickel And Its Alloys
. -- General Properties And Applications
. -- Ni-Base Superalloys And Creep Behavior
. -- Titanium And Its Alloys
. -- Properties And Applications
. -- Microstructure And Properties Of Titanium Alloys
. -- Precious Metals
. -- Other Nonferrous Alloys
. -- Calculations---Worked Examples On Nonferrous Alloys
. -- Questions And Problems
. -- References
. -- Part Iv Thermal Processing And Surface Engineering
. -- Chapter 14 Recrystallization And Grain Growth
. -- The Three Stages Of Annealing
. -- Recrystallization
. -- Grain Growth
. -- Calculations---Worked Examples On Recrystallization And Grain Growth
. -- Questions And Problems
. -- References
. -- Chapter 15 Heat Treatment Of Metals
. -- Heat Treatment Of Metals---An Overview
. -- Heat Treatment Of Steels
. -- The Processes In Heat Treatment Of Carbon Steels
. -- Equilibrium Cooling Of Carbon Steels
. -- Heat-Treatment Temperatures Ranges And Thermal Cycles For Carbon Steels
. -- Full Annealing Of Carbon Steel
. -- Normalizing Of Carbon Steel
. -- Spheroidizing Annealing Of Carbon Steel
. -- Hardening Of Steel
. -- The Process Of Hardening Steel
. -- Hardenability And Jominy Test
. -- Calculating Hardenability Of Structural Steels
. -- Tempering Of Steel
. -- Heat Treatment Of Aluminum Alloys
. -- Heat Treatment Of Copper Alloys
. -- Calculations-Worked Examples On Heat Treatment Of Metals
. -- Questions And Problems
. -- References
. -- Chapter 16 Surface Engineering Of Metals
. -- Surface-Hardening Processes
. -- Basic Principle Of Surface Hardening
. -- Surface Hardening Keeping Composition The Same
. -- Surface Hardening Involving Change In Composition
. -- Surface Coating---An Overview
. -- Electroplating And Its Mathematical Modeling
. -- Electroplating Principles
. -- Mathematical Modeling Of Electroplating Process
. -- Calculations-Examples In Finishing/Surface Engineering
. -- Questions And Problems
. -- References
. -- Answers To Mcqs And Selected Problems
. -- Index